Types Of Industrial Gearboxes And Their Most Typical Uses
An industrial gearbox is an enclosed system that transmits mechanical energy to an output device. Gearboxes can modify their speed, torque, and other attributes to convert the energy into a useable format. Gearboxes are used in a variety of devices, for a broad range of purposes. These machines can slow the rate of rotation to increase torque and speed. The following will explain some of the different types of industrial gearboxes and how they are commonly used.
Helical Industrial Gearbox
The helical gearbox is a low-power consumer and is compact in size. This equipment is used for a broad range of industrial applications, but typically in heavy-duty operations. The helical gearbox is popular in the construction of plastics, cement, rubber, and other heavy industrial settings. It is useful in crushers, extruders, coolers, and conveyors, which are all low-power applications.
The helical gearbox is unique in that it is fixed at an angle which, when in motion, enables more teeth to interact in the same direction. This provides constant contact for a given period of time. Extruder helical gearboxes are used when torsion stiffness needs to be maximized and for low-noise applications. Extrusion gearboxes are used in the plastics industry and in machines that require high mechanical power.
Coaxial Helical Inline
The coaxial helical gearbox is ideal for heavy-duty applications. Coaxial helical inlines are noted for their quality and efficiency. These are manufactured with a high degree of specification, which allows you to maximize load and transmission ratios.
Bevel Helical Industrial Gearbox
The critical feature of this type of gearbox is a curved set of teeth located on the cone-shaped surface close to the rim of the unit. The bevel helical gearbox is used to provide rotary motions between non-parallel shafts. These are typically used in quarries, in the mining industry, and in conveyors.
Skew Bevel Helical Gearbox
The skew bevel helical gearbox is notable for its rigid and monolithic structure, which makes it usable in heavy loads and other applications. These industrial gearboxes offer mechanical advantages once they are mounted on the correct motor shaft output. These are highly customizable based on the number of teeth and gears. Therefore, you can usually find one suitable for your needs.
Worm Reduction Gearboxes
Worm reduction gearboxes are used to drive heavy duty operations. Worm gearboxes are used when there is a need for increased speed reduction between non-intersecting crossed axis shafts. This type of industrial gearbox uses a worm wheel that has a large diameter. The worm, or screw, meshes with the teeth on the peripheral area of the gearbox. The rotating motion of the worm causes the wheel to move similarly due to the screw-like movement. Most of these industrial gearboxes are used in heavy industries such as fertilizers, chemicals, and minerals.
The planetary gearbox is ideal for its endurance, accuracy, and distinct functionality and is notable for its precision applications. This type of gearbox increase the lifespan of your equipment and optimizes performance. Planetary gearboxes come in either a solid type of hollow format or with a variety of mounting options including a flange, shaft, or foot.